Gas & Steam

Steam Metering

Find leaking traps, off-hours runtime, and process waste — then document the fuel savings that follow.

Gas

Clear, continuous visibility into boiler output and steam distribution

Bring live flow readings, mass flow tracking, and heat loss insights into your facilities. Monitor steam usage across boilers, process lines, and space heating loops to protect thermal efficiency, allocate utility costs, and eliminate waste across your steam network.

Live Visibility & Thermal Tracking

Interactive Dashboards

Monitor live steam flow rates, system pressure, and thermal energy across boilers, process lines, and building heating loops from one clear interface.

Boiler & Header Sub-Metering

Track steam generation right at the boiler outlet and compare it against downstream departmental usage to catch system distribution losses.

Bring-Your-Own Meter Compatibility

Select your preferred meter and connect it via standard MODBUS or directly to the SWN-WIO’s native pulse counter. No proprietary meter hardware or retrofits.

Resilient Edge Data Backup

Local gateways store measurement data during internet disruptions, automatically syncing with the cloud once connection is restored.

Proactive Monitoring & Loss Prevention

Flexible Anomaly Alerting

Set targeted operational thresholds to receive actionable, immediate notifications if steam flow spikes or pressure drops unexpectedly.

Off-Hours Baseline Tracking

Spot leaking bypass valves or open steam traps by monitoring baseline steam draw during non-production shifts or warmer seasons.

Thermal & Pressure Drift Tracking

Identify gradual temperature or pressure loss across long pipe runs early to keep critical process lines operating safely and reliably.

Accelerated Troubleshooting

Isolate steam loss to specific distribution headers or branch lines in seconds, saving your maintenance team hours of manual troubleshooting.

Efficiency & Financial Progress

Precise Cost & Batch Allocation

Assign steam energy expenses directly to specific departments, tenant spaces, or product batches to understand your true manufacturing costs.

Boiler Efficiency Verification

Compare fuel input against live steam generation to evaluate boiler heat transfer efficiency and schedule maintenance before performance drops.

Auditable Energy & Emission Reductions

Translate steam savings directly into verified fuel savings, lower utility bills, and reduced carbon footprint records for corporate reporting.

Automated Reporting & Open APIs

Create and export steam summaries for plant leaders or stream live measurements straight into your existing CMMS, ERP, or ESG tools via open REST APIs.

Featured Products

Frequently Asked Questions

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